Mahindra TUV 300 Torque Manual MAN 00305 Rev 1

Mahindra TUV 300 Torque Manual MAN 00305 Rev 1

1 About The Manual …………………………………………………………………………………… -5
2 Torque Chart……………………………………………………………………………………………. -7
3 Tightening Sequence…………………………………………………………………………………-31
3.1 Rear End Oil Seal Retainer Plate …………………………………………………………….-31
3.2 AC Compressor Bracket………………………………………………………………………….-32
3.3 Alternator/Power Steering Pump Bracket………………………………………………..-33
3.4 Front Cover ………………………………………………………………………………………..-34
3.5 Cam Cover…………………………………………………………………………………………..-36
3.6 Dual Mass Flywheel ……………………………………………………………………………..-38
3.7 Cylinder Head Mounting Bolts………………………………………………………………..-39
3.8 Main Bearing Mounting Bolts…………………………………………………………………-40
3.9 Intake Manifold…………………………………………………………………………………….-41
3.10 Exhaust Manifold ………………………………………………………………………………-42
3.11 Oil Sump ……………………………………………………………………………………………-43
3.12 Wheel Assembly………………………………………………………………………………-44
4 Sealant Application Pattern………………………………………………………………………-45
4.1 Rear Oil Seal Retainer Plate……………………………………………………………..-45
4.2 Vacuum Pump…………………………………………………………………………………….-45
4.3 Front Cover ………………………………………………………………………………………….-46
4.4 Cylinder Block Sealant Application for Sump Mounting …………………………..-47
4.5 Sealant Profile on Sump Before Front Cover Assembled ………………………..-48
4.6 Sealant Profile on Sump Before Sump Assembled……………………………………-49
4.7 Sealant Profile for T-joint Cylinder Head Crankcase and Front
Cover …………………………………………………………………………………………………………….-50
4.8 Sealant Profile on Cylinder Head and Front Cover for Cam Cover …………-50
4.9 Sealant Profile on Cam Shaft Rear Bearing Cap ……………………………………….-51
4.10 Clutch Housing — Front Housing ……………………………………………………………….-51
4.11 Rear Housing — Lever Assembly Gear Shift…………………………………………….-52
4.12 Front Housing — Intermediate Plate — Rear Housing ……………………………-53
4.13 Banjo Beam Surface Sealant Application Pattern ………………………………….-54

2 Comments

Leave a Reply

Your email address will not be published. Required fields are marked *

%d bloggers like this: